diff --git a/src/LayerPlan.cpp b/src/LayerPlan.cpp
index 56d7514509..1ef4b35bda 100644
--- a/src/LayerPlan.cpp
+++ b/src/LayerPlan.cpp
@@ -1151,7 +1151,9 @@ void LayerPlan::addWall(
         for (size_t piece = 0; piece < pieces; ++piece)
         {
             const double average_progress = (double(piece) + 0.5) / pieces; // How far along this line to sample the line width in the middle of this piece.
-            const coord_t line_width = p0.w_ + average_progress * delta_line_width;
+            // Round the line_width value to overcome floating point rounding issues, otherwise we may end up with slightly different values
+            // and the generated GCodePath objects will not be merged together, which some subsequent algorithms rely on (e.g. coasting)
+            const coord_t line_width = std::lrint(static_cast<double>(p0.w_) + average_progress * static_cast<double>(delta_line_width));
             const Point2LL destination = p0.p_ + normal(line_vector, piece_length * (piece + 1));
             if (is_small_feature)
             {