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Heaters turn off and motors stay on and get HOT #45

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scottjvincent opened this issue Jun 24, 2021 · 4 comments
Open

Heaters turn off and motors stay on and get HOT #45

scottjvincent opened this issue Jun 24, 2021 · 4 comments

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@scottjvincent
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So I recently installed the E3 turbo on my Ender 3 V2 and it has been working great everything works until I tried to print this carbon fiber filled polycarbonate blend.... 90 c bed temperature and 260c nozzle temperature..... Printed two or three things and everything was fine but then on the last one I came out and looked at the printer and the motors were humming it had stopped printing the heaters were off but the motors were just hotter than a bullet..... Don't know why the heaters turned off out of the blue ,using octoprint it says thermal runaway and you can see on the graph the bed heater and the nozzle heater just start cooling down out of the blue..... BTT TFT50 screen says thermal runaway also needs printer reset... But the motors are still active and super super hot.....
I don't have a clue what's going on...
I read the other post that talks about ESD.... But so far it seems everything is fine until I try to print with higher bed and nozzle temperatures than normal..... It's happened two times now and both times were printing the polycarbonate....

First thoughts is is there a way to go in the firmware and make it so the motors turn off if it faults out for thermal run away???
That doesn't fix the problem but at least it won't burn my printer up when it does fault out.

I have the Ender 3 V2 silent fan upgrade so the PSU and the motherboard have 92 mm fans, so I'm assuming the motherboard isn't overheating??
And no I have not checked grounds on any of the motors yet because it seems like it's only doing it when printing that polycarbonate.....

Any help would be great
Thanks
Scott V.

@scottjvincent
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So I just made the firmware changes to show chamber temperature which would be the motherboard temperature turned the stepper motor amps down from the default 800mAh to 600 mAh
And change the bed thermal runaway settings up to 40 seconds and 4° swing...... Don't think that last one's going to do anything but since I was there I thought I'd try it...

So now I can at least see how hot the motherboard gets......
What temperature would be overheating for the motherboard?

Thanks
Scott V.

@scottjvincent
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So i got it to do it again and the terminal in octoprint says this.

Recv: E driver error detected: 0x1075773584.0000000000000000
Recv: coil short circuit
Recv: X Y Z E
Recv: Address 0 0 0 0
Recv: Enabled true true true true
Recv: Set current 800 800 800 800
Recv: RMS current 1436 1436 1436 1436
Recv: MAX current 2025 2025 2025 2025
Recv: Run current 25/31 25/31 25/31 25/31
Recv: Hold current 12/31 12/31 12/31 12/31
Recv: CS actual 31/31 31/31 31/31 31/31
Recv: PWM scale
Recv: vsense 0=.325 0=.325 0=.325 0=.325
Recv: stealthChop true true true true
Recv: msteps 8 8 8 8
Recv: interp true true true true
Recv: tstep 667 667 21344 7391
Recv: PWM thresh.
Recv: [mm/s]
Recv: OT prewarn false false false false
Recv: triggered
Recv: OTP false false false false
Recv: pwm scale sum 136 79 125 36
Recv: pwm scale auto 78 24 89 0
Recv: pwm offset auto 36 36 36 36
Recv: pwm grad auto 61 62 15 14
Recv: off time 3 3 3 3
Recv: blank time 36 36 36 36
Recv: hysteresis
Recv: -end -3 -3 -3 -3
Recv: -start 6 6 6 6
Recv: Stallguard thrs 0 0 0 0
Recv: uStep count 415 590 96 57
Recv: DRVSTATUS X Y Z E
Recv: sg_result 70 86 2 6
Recv: stst * * * *
Recv: olb * *
Recv: ola
Recv: s2gb
Recv: s2ga
Recv: otpw
Recv: ot
Recv: 157C
Recv: 150C
Recv: 143C
Recv: 120C
Recv: s2vsa *
Recv: s2vsb
Recv: Driver registers:
Recv: X 0x40:1F:00:00
Recv: Y 0x40:1F:00:80
Recv: Z 0x40:1F:00:00
Recv: E 0x40:1F:00:90
Recv:
Recv:
Recv: echo:Driver error
Recv: Error:Printer halted. kill() called!
Changing monitoring state from "Printing" to "Error"
Send: M112
Send: N2983 M11217
Send: N2984 M104 T0 S0
22
Send: N2985 M140 S0*83
Changing monitoring state from "Error" to "Offline after error"
Connection closed, closing down monitor

Any ideas?

@LTSpenny
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LTSpenny commented Jul 14, 2021

Hey so I’m running an ender 3 max and just had an issue where my motors got hot as well. They then stopped being able to torque or turn if there’s any resistance. Happened out of the blue after printing for a few weeks. Vref for my z was at 560 running duals. If I find out anything else I’ll follow up. Running marlin 2. Bug fix. No thermal runaway triggered on mine. Printing at PLA temps 60 bed 205 nozzle.

@radek8
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radek8 commented Aug 10, 2021

Can you turn off the printer jerk, and enable Junction deviation?

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