Merge pull request #19286 from Ultimaker/PP-490-Method-Self-Support

Improve self support for Method machines

resources/definitions/ultimaker_method_base.def.json

@@ -196,7 +196,7 @@
         "infill_before_walls": { "value": false },
         "infill_material_flow": { "value": "material_flow" },
         "infill_overlap": { "value": 0 },
-        "infill_pattern": { "value": "'lines' if infill_sparse_density > 80 else 'grid'" },
+        "infill_pattern": { "value": "'grid' if infill_sparse_density < 80 else 'lines'" },
         "infill_wipe_dist": { "value": 0 },
         "inset_direction": { "value": "'inside_out'" },
         "jerk_enabled":
@@ -321,6 +321,7 @@
         "material_flow": { "value": 100 },
         "material_initial_print_temperature": { "value": "material_print_temperature-10" },
         "material_shrinkage_percentage": { "enabled": true },
+        "min_bead_width": { "value": "0.75*line_width" },
         "min_wall_line_width": { "value": 0.4 },
         "minimum_support_area": { "value": 0.1 },
         "multiple_mesh_overlap": { "value": 0 },
@@ -335,19 +336,25 @@
         "prime_tower_raft_base_line_spacing": { "value": "raft_base_line_width" },
         "prime_tower_wipe_enabled": { "value": true },
         "print_sequence": { "enabled": false },
+        "raft_base_fan_speed": { "value": 0 },
         "raft_base_line_spacing": { "value": "2*raft_base_line_width" },
         "raft_base_line_width": { "value": 1.4 },
         "raft_base_speed": { "value": 10 },
         "raft_base_thickness": { "value": 0.8 },
         "raft_interface_extruder_nr": { "value": "raft_surface_extruder_nr" },
+        "raft_interface_fan_speed": { "value": 0 },
         "raft_interface_layers": { "value": 2 },
         "raft_interface_line_width": { "value": 0.7 },
         "raft_interface_speed": { "value": 90 },
         "raft_interface_thickness": { "value": 0.3 },
         "raft_interface_wall_count": { "value": "raft_wall_count" },
         "raft_margin": { "value": 1.2 },
+        "raft_smoothing": { "value": 9.5 },
         "raft_surface_extruder_nr": { "value": "int(anyExtruderWithMaterial('material_is_support_material')) if support_enable and extruderValue(support_extruder_nr,'material_is_support_material') else raft_base_extruder_nr" },
+        "raft_surface_fan_speed": { "value": 0 },
+        "raft_surface_monotonic": { "value": true },
         "raft_surface_wall_count": { "value": "raft_wall_count" },
+        "retract_at_layer_change": { "value": true },
         "retraction_amount": { "value": 0.75 },
         "retraction_combing": { "value": "'off'" },
         "retraction_combing_max_distance": { "value": "speed_travel / 10" },
@@ -356,11 +363,14 @@
         "retraction_hop": { "value": 0.4 },
         "retraction_hop_enabled": { "value": true },
         "retraction_hop_only_when_collides": { "value": false },
+        "retraction_min_travel": { "value": "0.6 if extruder_nr == support_extruder_nr else 5" },
         "retraction_prime_speed": { "value": "retraction_speed" },
         "retraction_speed": { "value": 5 },
         "roofing_layer_count": { "value": 2 },
+        "roofing_material_flow": { "value": "material_flow" },
         "roofing_monotonic": { "value": true },
         "skin_material_flow": { "value": "material_flow" },
+        "skin_material_flow_layer_0": { "value": "material_flow" },
         "skin_monotonic": { "value": true },
         "skin_outline_count": { "value": 0 },
         "skin_overlap": { "value": 0 },
@@ -380,37 +390,43 @@
         "speed_wall_0": { "value": "speed_wall * 30/40" },
         "speed_wall_x": { "value": "speed_wall" },
         "support_angle": { "value": 40 },
-        "support_bottom_distance": { "value": "support_z_distance / 2" },
+        "support_bottom_distance": { "value": "layer_height if extruder_nr == support_extruder_nr else 0" },
+        "support_bottom_enable": { "value": "false if extruder_nr == support_extruder_nr else true" },
         "support_bottom_material_flow": { "value": "material_flow" },
+        "support_bottom_wall_count": { "value": "0 if extruder_nr == support_extruder_nr else support_wall_count" },
         "support_brim_enable": { "value": false },
         "support_conical_min_width": { "value": 10 },
         "support_enable": { "value": true },
         "support_extruder_nr": { "value": "int(anyExtruderWithMaterial('material_is_support_material'))" },
-        "support_fan_enable": { "value": false },
+        "support_fan_enable": { "value": "true if extruder_nr == support_extruder_nr else false" },
         "support_infill_rate": { "value": 20.0 },
+        "support_infill_sparse_thickness": { "value": "layer_height" },
         "support_interface_enable": { "value": true },
         "support_interface_material_flow": { "value": "material_flow" },
-        "support_interface_offset": { "value": 0 },
+        "support_interface_offset": { "value": "1 if extruder_nr == support_extruder_nr else 0" },
         "support_interface_pattern": { "value": "'lines'" },
-        "support_interface_wall_count": { "value": 2 },
+        "support_interface_wall_count": { "value": "1 if extruder_nr == support_extruder_nr else 2" },
         "support_material_flow": { "value": "material_flow" },
+        "support_offset": { "value": "1.8 if extruder_nr == support_extruder_nr else 0.8" },
         "support_pattern": { "value": "'lines'" },
+        "support_roof_height": { "value": "4*layer_height if extruder_nr == support_extruder_nr else 5*layer_height" },
         "support_roof_material_flow": { "value": "material_flow" },
         "support_supported_skin_fan_speed": { "value": "cool_fan_speed_max" },
         "support_top_distance": { "value": "support_z_distance" },
-        "support_wall_count": { "value": "1 if support_conical_enabled or support_structure == 'tree' else 0" },
+        "support_wall_count": { "value": "2 if support_conical_enabled or support_structure == 'tree' else 0" },
         "support_xy_distance": { "value": 0.2 },
-        "support_z_distance": { "value": 0 },
         "switch_extruder_retraction_amount": { "value": 0.5 },
         "switch_extruder_retraction_speeds": { "value": "retraction_speed" },
         "top_bottom_thickness": { "value": "5*layer_height" },
         "travel_avoid_distance": { "value": "3 if extruders_enabled_count > 1 else machine_nozzle_tip_outer_diameter / 2 * 1.5" },
         "travel_avoid_other_parts": { "value": false },
         "wall_0_inset": { "value": 0 },
         "wall_0_material_flow": { "value": "material_flow" },
+        "wall_0_material_flow_layer_0": { "value": "material_flow" },
         "wall_0_wipe_dist": { "value": 0.8 },
         "wall_material_flow": { "value": "material_flow" },
         "wall_x_material_flow": { "value": "material_flow" },
+        "wall_x_material_flow_layer_0": { "value": "material_flow" },
         "xy_offset": { "value": 0 },
         "xy_offset_layer_0": { "value": "xy_offset" },
         "z_seam_position": { "value": "'backright'" },

resources/intent/ultimaker_factor4/um_f4_aa0.4_tough-pla_0.2mm_engineering.inst.cfg

@@ -12,8 +12,10 @@ type = intent
 variant = AA 0.4
 
 [values]
+build_volume_temperature = 35
 jerk_print = 30
-material_print_temperature = =default_material_print_temperature + 10
+material_bed_temperature = =default_material_bed_temperature + 5
+material_print_temperature = =default_material_print_temperature + 15
 speed_print = 80
 wall_thickness = =line_width * 3
 

resources/quality/ultimaker_factor4/um_f4_aa0.4_bam_0.15mm.inst.cfg

@@ -16,11 +16,11 @@ _plugin__curaenginegradualflow__0_1_0__gradual_flow_discretisation_step_size = 0
 _plugin__curaenginegradualflow__0_1_0__gradual_flow_enabled = True
 _plugin__curaenginegradualflow__0_1_0__max_flow_acceleration = 1
 brim_replaces_support = False
+build_volume_temperature = =50 if extruders_enabled_count > 1 else 35
+default_material_bed_temperature = =0 if extruders_enabled_count > 1 else 60
 machine_nozzle_heat_up_speed = 1.56
-material_print_temperature = =default_material_print_temperature - 5
 prime_tower_enable = =min(extruderValues('material_surface_energy')) < 100
 skin_material_flow = =material_flow * 0.965
-speed_print = 60
 support_angle = 45
 support_bottom_distance = =math.ceil(min(extruderValues('material_adhesion_tendency')) / 2) * layer_height
 support_interface_density = =min(extruderValues('material_surface_energy'))

resources/quality/ultimaker_factor4/um_f4_bb0.4_pva_0.15mm.inst.cfg

@@ -18,9 +18,12 @@ _plugin__curaenginegradualflow__0_1_0__max_flow_acceleration = 1
 acceleration_support_bottom = 100
 acceleration_support_interface = 1500
 brim_replaces_support = False
+build_volume_temperature = =40 if extruders_enabled_count > 1 else 35
+default_material_bed_temperature = =0 if extruders_enabled_count > 1 else 60
+initial_layer_line_width_factor = 150
+minimum_support_area = 4
 prime_tower_min_volume = 15
 skin_material_flow = =material_flow * 0.93
-speed_print = 50
 support_infill_sparse_thickness = =min(layer_height * 2, machine_nozzle_size * 3 / 4) if layer_height <= 0.15 / 0.4 * machine_nozzle_size else layer_height
 support_interface_offset = 1
 support_offset = 3

resources/quality/ultimaker_methodx/um_methodx_1c_um-abscf-175_0.2mm.inst.cfg

@@ -12,31 +12,52 @@ variant = 1C
 weight = -2
 
 [values]
-cool_fan_enabled = False
-raft_airgap = 0.3
+cool_fan_enabled = =True if extruder_nr == support_extruder_nr else False
+cool_fan_full_layer = 3
+cool_fan_speed = 0
+cool_fan_speed_0 = 0
+cool_fan_speed_max = 100
+cool_min_layer_time = 6
+cool_min_layer_time_fan_speed_max = 11
+cool_min_speed = 6
+cool_min_temperature = 250
+raft_airgap = =0.15 if extruder_nr == support_extruder_nr else 0
+raft_base_wall_count = =2 if extruder_nr == support_extruder_nr else 1
+raft_surface_flow = =110 if extruder_nr == support_extruder_nr else 100
+raft_surface_speed = =90 if extruder_nr == support_extruder_nr else 50
+raft_surface_thickness = =0.25 if extruder_nr == support_extruder_nr else 0.2
+raft_surface_z_offset = =-0.075 if extruder_nr == support_extruder_nr else 0
+skin_overlap = 10
+speed_layer_0 = 35
 speed_prime_tower = 30.0
 speed_print = 120.0
 speed_roofing = 55
-speed_topbottom = 55
+speed_support = =speed_print
+speed_topbottom = 85
 speed_travel = 250.0
 speed_wall_0 = 45
 speed_wall_x = 65
-support_angle = 50
+support_angle = 52
 support_bottom_density = 24
 support_bottom_enable = False
 support_bottom_line_width = 0.6
 support_bottom_stair_step_height = 0
 support_fan_enable = False
-support_infill_rate = 12.0
+support_infill_angles = [ 45,45,45,45,45,45,45,45,45,45,45,45,135,135,135,135,135,135,135,135,135,135,135,135]
+support_infill_rate = 15.0
 support_interface_enable = True
+support_interface_offset = 1.2
 support_interface_pattern = lines
-support_line_width = 0.3
+support_line_width = 0.35
+support_material_flow = 90
 support_pattern = lines
-support_roof_density = 97
+support_roof_density = 82
 support_roof_height = 1.015
 support_roof_line_width = 0.25
-support_use_towers = False
-support_xy_distance = 0.2
-support_xy_distance_overhang = 0.15
-support_z_distance = 0.25
+support_use_towers = True
+support_xy_distance = =0.3 if extruder_nr == support_extruder_nr else 0.2
+support_xy_distance_overhang = =0.25 if extruder_nr == support_extruder_nr else 0.15
+support_z_distance = 0.15
+wall_overhang_angle = 30
+wall_overhang_speed_factor = 50
 

resources/quality/ultimaker_methodx/um_methodx_1c_um-absr-175_0.2mm.inst.cfg

@@ -12,31 +12,54 @@ variant = 1C
 weight = -2
 
 [values]
-cool_fan_enabled = False
-raft_airgap = 0.3
+cool_fan_enabled = =True if extruder_nr == support_extruder_nr else False
+cool_fan_full_layer = 3
+cool_fan_speed = 75
+cool_fan_speed_0 = 0
+cool_fan_speed_max = 100
+cool_min_layer_time = 10
+cool_min_layer_time_fan_speed_max = 8
+cool_min_speed = =round(speed_wall_0 * 3 / 4) if cool_lift_head else round(speed_wall_0 / 5)
+cool_min_temperature = 250
+material_final_print_temperature = =material_print_temperature if extruder_nr == support_extruder_nr else (material_print_temperature - 10)
+material_initial_print_temperature = =material_print_temperature if extruder_nr == support_extruder_nr else (material_print_temperature - 10)
+material_print_temperature = =255 if extruder_nr == support_extruder_nr else 260
+raft_airgap = =0.16 if extruder_nr == support_extruder_nr else 0
+raft_base_thickness = =0.6 if extruder_nr == support_extruder_nr else 0.8
+raft_surface_speed = =90 if extruder_nr == support_extruder_nr else 50
+skin_overlap = 10
+speed_layer_0 = 35
 speed_prime_tower = 30.0
 speed_print = 120.0
-speed_roofing = 55
+speed_roofing = 65
+speed_support = 100
+speed_support_interface = 75
 speed_topbottom = 55
 speed_travel = 250.0
-speed_wall_0 = 45
-speed_wall_x = 65
+speed_wall = 25
+speed_wall_0 = 20
 support_angle = 50
 support_bottom_density = 24
-support_bottom_enable = False
 support_bottom_line_width = 0.6
 support_bottom_stair_step_height = 0
-support_fan_enable = False
-support_infill_rate = 12.0
+support_infill_angles = [45,45,45,45,45,45,45,45,45,45,135,135,135,135,135,135,135,135,135,135]
+support_infill_rate = 15.0
+support_interface_density = 85
 support_interface_enable = True
 support_interface_pattern = lines
 support_line_width = 0.3
-support_pattern = lines
-support_roof_density = 97
-support_roof_height = 1.015
-support_roof_line_width = 0.25
+support_material_flow = 85
+support_roof_density = 85
+support_roof_line_width = =0.4 if extruder_nr == support_extruder_nr else 0.25
+support_roof_wall_count = 1
+support_supported_skin_fan_speed = 60.0
+support_top_distance = =support_z_distance
 support_use_towers = False
-support_xy_distance = 0.2
-support_xy_distance_overhang = 0.15
-support_z_distance = 0.25
+support_xy_distance = =0.35 if extruder_nr == support_extruder_nr else 0.2
+support_xy_distance_overhang = 0.25
+support_xy_overrides_z = xy_overrides_z
+support_z_distance = 0.15
+top_skin_expand_distance = 2.4
+wall_overhang_angle = 30
+wall_overhang_speed_factor = 40
 

resources/quality/ultimaker_methodx/um_methodx_1c_um-asa-175_0.2mm.inst.cfg

@@ -13,38 +13,55 @@ variant = 1C
 weight = -2
 
 [values]
-cool_fan_enabled = False
+cool_fan_enabled = =True if extruder_nr == support_extruder_nr else False
+cool_fan_full_layer = 3
+cool_fan_speed = 85.0
+cool_fan_speed_0 = 0
+cool_fan_speed_max = 100
+cool_min_layer_time = 10
+cool_min_layer_time_fan_speed_max = 15
+cool_min_speed = =round(speed_wall_0 * 3 / 4) if cool_lift_head else round(speed_wall_0 / 5)
 material_print_temperature_layer_0 = =default_material_print_temperature+5
-raft_airgap = 0.3
+raft_airgap = =0.15 if extruder_nr == support_extruder_nr else 0
 raft_base_speed = 10
-retract_at_layer_change = True
+raft_base_thickness = =0.6 if extruder_nr == support_extruder_nr else 0.8
+raft_surface_speed = 90
 retraction_amount = 0.5
 retraction_min_travel = 3.2
-roofing_material_flow = 98.0
+skin_overlap = 10
 small_skin_width = 3.6
+speed_layer_0 = 35
 speed_prime_tower = 30.0
 speed_print = 120.0
-speed_roofing = 55
+speed_roofing = 65
+speed_support = 100
+speed_support_interface = 75
 speed_topbottom = 55
 speed_travel = 250.0
-speed_wall_0 = 45
-speed_wall_x = 65
+speed_wall = 25
+speed_wall_0 = 20
+speed_wall_x = 25
 support_angle = 50
 support_bottom_density = 24
-support_bottom_enable = False
 support_bottom_line_width = 0.6
 support_bottom_stair_step_height = 0
-support_fan_enable = False
-support_infill_rate = 12.0
+support_infill_angles = [45,45,45,45,45,45,45,45,45,45,135,135,135,135,135,135,135,135,135,135]
+support_infill_rate = 15.0
 support_interface_enable = True
 support_interface_pattern = lines
 support_line_width = 0.3
-support_pattern = lines
-support_roof_density = 97
-support_roof_height = 1.015
-support_roof_line_width = 0.25
+support_material_flow = =0.85*material_flow
+support_roof_density = 85
+support_roof_line_width = =0.4 if extruder_nr == support_extruder_nr else 0.25
+support_roof_wall_count = 1
+support_supported_skin_fan_speed = 60.0
+support_top_distance = =support_z_distance
 support_use_towers = False
-support_xy_distance = 0.2
-support_xy_distance_overhang = 0.15
-support_z_distance = 0.25
+support_xy_distance = 0.35
+support_xy_distance_overhang = 0.25
+support_xy_overrides_z = xy_overrides_z
+support_z_distance = 0.15
+top_skin_expand_distance = 2.4
+wall_overhang_angle = 30
+wall_overhang_speed_factor = 40