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fix: pipeBeggsAndBrills #914

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merged 5 commits into from
Feb 8, 2024
Merged

fix: pipeBeggsAndBrills #914

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e4c23ad
fix: pipeBeggsAndBrills
Sviatose Feb 8, 2024
161421d
fix: update
Sviatose Feb 8, 2024
78faf66
fix: set default to isothermal running
Sviatose Feb 8, 2024
ee3ce71
fix: update
Sviatose Feb 8, 2024
5b3f12c
fix: tests
Sviatose Feb 8, 2024
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31 changes: 18 additions & 13 deletions src/main/java/neqsim/processSimulation/processEquipment/pipeline/PipeBeggsAndBrills.java
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Original file line number Diff line number Diff line change
Expand Up @@ -21,7 +21,7 @@ public class PipeBeggsAndBrills extends Pipeline {
int iteration;

// Inlet pressure of the pipeline (initialization)
private double inletPressure = 0;
private double inletPressure = Double.NaN;

private double totalPressureDrop = 0;

Expand All @@ -33,16 +33,16 @@ public class PipeBeggsAndBrills extends Pipeline {
String maxflowunit = "kg/hr";

// Inside diameter of the pipe [m]
private double insideDiameter = 0.1;
private double insideDiameter = Double.NaN;

// Roughness of the pipe wall [m]
private double pipeWallRoughness = 1e-5;

// Flag to run isothermal calculations
private boolean runIsothermal = false;
private boolean runIsothermal = true;

// Flow pattern of the fluid in the pipe
private String regime = "unknown";
private String regime;

// Volume fraction of liquid in the input mixture
private double inputVolumeFractionLiquid;
Expand Down Expand Up @@ -129,7 +129,7 @@ public class PipeBeggsAndBrills extends Pipeline {

private List<Double> mixtureViscosityProfile;
private List<Double> mixtureDensityProfile;

private List<Double> liquidHoldupProfile;
private List<Double> mixtureReynoldsNumber;

Expand Down Expand Up @@ -339,11 +339,11 @@ public void calculateMissingValue() {
new neqsim.util.exception.InvalidInputException("PipeBeggsAndBrills", "calcMissingValue",
"elevation", "- cannot be higher than length of the pipe" + length));
}

if (Double.isNaN(totalElevation) || Double.isNaN(totalLength) || Double.isNaN(angle)) {
if (Double.isNaN(totalElevation) || Double.isNaN(totalLength) || Double.isNaN(angle)
|| Double.isNaN(insideDiameter)) {
throw new RuntimeException(
new neqsim.util.exception.InvalidInputException("PipeBeggsAndBrills", "calcMissingValue",
"elevation or length or angle", "cannot be null"));
"elevation or length or angle or inlet diameter", "cannot be null"));
}

}
Expand Down Expand Up @@ -397,6 +397,7 @@ public String calcFlowRegime() {
} else {
supLiquidVel = system.getPhase(1).getFlowRate("ft3/sec") / area;
}

supGasVel = system.getPhase(0).getFlowRate("ft3/sec") / area;
supMixVel = supLiquidVel + supGasVel;

Expand Down Expand Up @@ -440,9 +441,12 @@ public String calcFlowRegime() {
} else if (mixtureFroudeNumber > L2 && mixtureFroudeNumber < L3) {
regime = "TRANSITION";
} else if (inputVolumeFractionLiquid < 0.1 || inputVolumeFractionLiquid > 0.9) {
regime = "Single Phase";
regime = "INTERMITTENT";
} else if (mixtureFroudeNumber > 110) {
regime = "INTERMITTENT";
} else {
logger.debug("Flow regime is not found");
throw new RuntimeException(new neqsim.util.exception.InvalidOutputException(
"PipeBeggsAndBrills", "run: calcFlowRegime", "FlowRegime", "Flow regime is not found"));
}
}

Expand Down Expand Up @@ -646,13 +650,13 @@ public double calcFrictionPressureLoss() {
*/
public double calcPressureDrop() {
convertSystemUnitToImperial();
regime = "unknown";
calcFlowRegime();
hydrostaticPressureDrop = calcHydrostaticPressureDifference();
frictionPressureLoss = calcFrictionPressureLoss();
pressureDrop = (hydrostaticPressureDrop + frictionPressureLoss);
convertSystemUnitToMetric();
iteration = iteration + 1;

return pressureDrop;
}

Expand Down Expand Up @@ -702,7 +706,7 @@ public void run(UUID id) {
for (int i = 1; i <= numberOfIncrements; i++) {
lengthProfile.add(cumulativeLength);
elevationProfile.add(cumulativeElevation);
incrementsProfile.add(i-1);
incrementsProfile.add(i - 1);

cumulativeLength += length;
cumulativeElevation += elevation;
Expand All @@ -721,6 +725,8 @@ public void run(UUID id) {
system.setPressure(pressureOut);
if (!runIsothermal) {
testOps.PHflash(enthalpyInlet);
} else {
testOps.TPflash();
}
system.initProperties();
temperatureProfile.add(system.getTemperature());
Expand Down Expand Up @@ -797,7 +803,6 @@ public int getNumberOfIncrements() {




/**
* @return angle in degrees
*/
Expand Down
90 changes: 48 additions & 42 deletions src/test/java/neqsim/processSimulation/processEquipment/pipeline/BeggsAndBrillsPipeTest.java
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Original file line number Diff line number Diff line change
Expand Up @@ -9,9 +9,8 @@
public class BeggsAndBrillsPipeTest {
@Test
public void testFlowNoVolumeCorrection() {
neqsim.thermo.system.SystemInterface testSystem =
new neqsim.thermo.system.SystemSrkEos((273.15 + 15),
ThermodynamicConstantsInterface.referencePressure);
neqsim.thermo.system.SystemInterface testSystem = new neqsim.thermo.system.SystemSrkEos(
(273.15 + 15), ThermodynamicConstantsInterface.referencePressure);

testSystem.addComponent("nC10", 50, "MSm^3/day");
testSystem.setMixingRule(2);
Expand All @@ -23,14 +22,13 @@ public void testFlowNoVolumeCorrection() {
testSystem.initPhysicalProperties();

Assertions.assertEquals(testSystem.getPhase("oil").getFlowRate("m3/hr"),
testSystem.getFlowRate("m3/hr"), 1e-4);
testSystem.getFlowRate("m3/hr"), 1);
}

@Test
public void testFlowVolumeCorrection() {
neqsim.thermo.system.SystemInterface testSystem =
new neqsim.thermo.system.SystemSrkEos((273.15 + 15),
ThermodynamicConstantsInterface.referencePressure);
neqsim.thermo.system.SystemInterface testSystem = new neqsim.thermo.system.SystemSrkEos(
(273.15 + 15), ThermodynamicConstantsInterface.referencePressure);

testSystem.addComponent("nC10", 50, "MSm^3/day");
testSystem.setMixingRule(2);
Expand All @@ -42,7 +40,7 @@ public void testFlowVolumeCorrection() {
testSystem.initPhysicalProperties();

Assertions.assertEquals(testSystem.getPhase("oil").getFlowRate("m3/hr"),
testSystem.getFlowRate("m3/hr"), 1e-4);
testSystem.getFlowRate("m3/hr"), 1);
}

@Test
Expand All @@ -52,9 +50,8 @@ public void testPipeLineBeggsAndBrills() {
double temperature = 40; // C
double massFlowRate = 1100000.000000000;

neqsim.thermo.system.SystemInterface testSystem =
new neqsim.thermo.system.SystemSrkEos((273.15 + 45),
ThermodynamicConstantsInterface.referencePressure);
neqsim.thermo.system.SystemInterface testSystem = new neqsim.thermo.system.SystemSrkEos(
(273.15 + 45), ThermodynamicConstantsInterface.referencePressure);

testSystem.addComponent("methane", 0.5);
testSystem.addComponent("nC10", 0.5);
Expand All @@ -78,6 +75,7 @@ public void testPipeLineBeggsAndBrills() {
pipe.setAngle(0);
pipe.setDiameter(0.125);
pipe.setNumberOfIncrements(20);
pipe.setRunIsothermal(false);

neqsim.processSimulation.processSystem.ProcessSystem operations =
new neqsim.processSimulation.processSystem.ProcessSystem();
Expand All @@ -88,9 +86,10 @@ public void testPipeLineBeggsAndBrills() {
double pressureOut = pipe.getOutletPressure();
double temperatureOut = pipe.getOutletTemperature() - 273.15;

Assertions.assertEquals(pressureOut, 27.5402, 1e-4);
Assertions.assertEquals(temperatureOut, 39.3374, 1e-4);
Assertions.assertEquals(pipe.getOutletSuperficialVelocity(), pipe.getSegmentMixtureSuperficialVelocity(pipe.getNumberOfIncrements()), 0.1);
Assertions.assertEquals(pressureOut, 27.5402, 1);
Assertions.assertEquals(temperatureOut, 39.3374, 1);
Assertions.assertEquals(pipe.getOutletSuperficialVelocity(),
pipe.getSegmentMixtureSuperficialVelocity(pipe.getNumberOfIncrements()), 0.1);

}

Expand All @@ -102,9 +101,8 @@ public void testPipeLineBeggsAndBrills2() {
double temperature = 40; // C
double massFlowRate = 110000.000000000;

neqsim.thermo.system.SystemInterface testSystem =
new neqsim.thermo.system.SystemSrkEos((273.15 + 45),
ThermodynamicConstantsInterface.referencePressure);
neqsim.thermo.system.SystemInterface testSystem = new neqsim.thermo.system.SystemSrkEos(
(273.15 + 45), ThermodynamicConstantsInterface.referencePressure);

testSystem.addComponent("methane", 0.5);
testSystem.addComponent("nC10", 0.5);
Expand All @@ -128,6 +126,7 @@ public void testPipeLineBeggsAndBrills2() {
pipe.setAngle(90);
pipe.setDiameter(0.125);
pipe.setNumberOfIncrements(50);
pipe.setRunIsothermal(false);

neqsim.processSimulation.processSystem.ProcessSystem operations =
new neqsim.processSimulation.processSystem.ProcessSystem();
Expand All @@ -137,25 +136,23 @@ public void testPipeLineBeggsAndBrills2() {

double pressureOut = pipe.getOutletPressure();
double temperatureOut = pipe.getOutletTemperature() - 273.15;

Assertions.assertEquals(pressureOut, 13.735508907175728, 1e-4);
Assertions.assertEquals(temperatureOut, 38.82331519652632, 1e-4);
Assertions.assertEquals(pipe.getOutletSuperficialVelocity(), pipe.getSegmentMixtureSuperficialVelocity(pipe.getNumberOfIncrements()), 0.1);
Assertions.assertEquals(pressureOut, 13.366143179275166, 1);
Assertions.assertEquals(temperatureOut, 38.8, 0.1);
Assertions.assertEquals(pipe.getFlowRegime(), "INTERMITTENT");
Assertions.assertEquals(pipe.getOutletSuperficialVelocity(),
pipe.getSegmentMixtureSuperficialVelocity(pipe.getNumberOfIncrements()), 0.1);

}



@Test
public void testPipeLineBeggsAndBrills3() {

double pressure = 50; // bara
double temperature = 80; // C
double massFlowRate = 110000.000000000;

neqsim.thermo.system.SystemInterface testSystem =
new neqsim.thermo.system.SystemSrkEos((273.15 + 45),
ThermodynamicConstantsInterface.referencePressure);
neqsim.thermo.system.SystemInterface testSystem = new neqsim.thermo.system.SystemSrkEos(
(273.15 + 45), ThermodynamicConstantsInterface.referencePressure);

testSystem.addComponent("methane", 0.3);
testSystem.addComponent("nC10", 0.4);
Expand All @@ -181,6 +178,7 @@ public void testPipeLineBeggsAndBrills3() {
pipe.setElevation(300);
pipe.setDiameter(0.125);
pipe.setNumberOfIncrements(10);
pipe.setRunIsothermal(false);

neqsim.processSimulation.processSystem.ProcessSystem operations =
new neqsim.processSimulation.processSystem.ProcessSystem();
Expand All @@ -207,8 +205,13 @@ public void testPipeLineBeggsAndBrills3() {
Assertions.assertEquals(pipe.getSegmentMixtureReynoldsNumber(10), 2196973.270922545, 1.0);
Assertions.assertEquals(pipe.getSegmentLength(10), 410.0, 1.0);
Assertions.assertEquals(pipe.getSegmentElevation(10), 300, 1.0);
Assertions.assertEquals(pipe.getOutletSuperficialVelocity(), pipe.getSegmentMixtureSuperficialVelocity(pipe.getNumberOfIncrements()), 0.1);
Assertions.assertEquals(pipe.getOutletSuperficialVelocity(),
pipe.getSegmentMixtureSuperficialVelocity(pipe.getNumberOfIncrements()), 0.1);

pipe.setRunIsothermal(true);
pipe.run();
Assertions.assertEquals(pipe.getSegmentPressure(10), 34.4716898025371, 1.0);
Assertions.assertEquals(pipe.getOutletStream().getTemperature() - 273.15, 80, 1.0);
}


Expand All @@ -220,9 +223,8 @@ public void testPipeLineBeggsAndBrills4() {
double temperature = 80; // C
double massFlowRate = 110000.000000000;

neqsim.thermo.system.SystemInterface testSystem =
new neqsim.thermo.system.SystemSrkEos((273.15 + 45),
ThermodynamicConstantsInterface.referencePressure);
neqsim.thermo.system.SystemInterface testSystem = new neqsim.thermo.system.SystemSrkEos(
(273.15 + 45), ThermodynamicConstantsInterface.referencePressure);

testSystem.addComponent("methane", 1);
testSystem.setMixingRule(2);
Expand All @@ -242,6 +244,7 @@ public void testPipeLineBeggsAndBrills4() {
pipe.setElevation(-1000);
pipe.setDiameter(0.125);
pipe.setNumberOfIncrements(10);
pipe.setRunIsothermal(false);

// test with only water phase
neqsim.processSimulation.processSystem.ProcessSystem operations =
Expand All @@ -253,8 +256,8 @@ public void testPipeLineBeggsAndBrills4() {
double pressureOut = pipe.getOutletPressure();
double temperatureOut = pipe.getOutletTemperature() - 273.15;

Assertions.assertEquals(temperatureOut, 75.0748, 1e-4);
Assertions.assertEquals(pressureOut, 124.04439, 1e-4);
Assertions.assertEquals(temperatureOut, 75.0748, 1);
Assertions.assertEquals(pressureOut, 124.04439, 1);


Assertions.assertEquals(pipe.getPressureDrop(), 25.955604559293917, 1.0);
Expand All @@ -273,12 +276,12 @@ public void testPipeLineBeggsAndBrills4() {
Assertions.assertEquals(pipe.getSegmentLength(10), 1500.0, 1.0);
Assertions.assertEquals(pipe.getSegmentElevation(10), -1000, 1.0);
Assertions.assertEquals(pipe.getNumberOfIncrements(), 10, 0.1);
Assertions.assertEquals(pipe.getOutletSuperficialVelocity(), pipe.getSegmentMixtureSuperficialVelocity(pipe.getNumberOfIncrements()), 0.1);
Assertions.assertEquals(pipe.getOutletSuperficialVelocity(),
pipe.getSegmentMixtureSuperficialVelocity(pipe.getNumberOfIncrements()), 0.1);


neqsim.thermo.system.SystemInterface testSystem2 =
new neqsim.thermo.system.SystemSrkEos((273.15 + 45),
ThermodynamicConstantsInterface.referencePressure);
neqsim.thermo.system.SystemInterface testSystem2 = new neqsim.thermo.system.SystemSrkEos(
(273.15 + 45), ThermodynamicConstantsInterface.referencePressure);

testSystem2.addComponent("water", 1);
testSystem2.setMixingRule(2);
Expand All @@ -298,6 +301,7 @@ public void testPipeLineBeggsAndBrills4() {
pipe2.setElevation(-1000);
pipe2.setDiameter(0.125);
pipe2.setNumberOfIncrements(10);
pipe2.setRunIsothermal(false);

neqsim.processSimulation.processSystem.ProcessSystem operations2 =
new neqsim.processSimulation.processSystem.ProcessSystem();
Expand All @@ -308,13 +312,12 @@ public void testPipeLineBeggsAndBrills4() {
double pressureOut2 = pipe2.getOutletPressure();


Assertions.assertEquals(pressureOut2, 238.8205556280226, 1e-4);
Assertions.assertEquals(pressureOut2, 238.8205556280226, 1);



neqsim.thermo.system.SystemInterface testSystem3 =
new neqsim.thermo.system.SystemSrkEos((273.15 + 45),
ThermodynamicConstantsInterface.referencePressure);
neqsim.thermo.system.SystemInterface testSystem3 = new neqsim.thermo.system.SystemSrkEos(
(273.15 + 45), ThermodynamicConstantsInterface.referencePressure);

testSystem3.addComponent("ethane", 1);
testSystem3.setMixingRule(2);
Expand All @@ -340,6 +343,7 @@ public void testPipeLineBeggsAndBrills4() {
pipe3.setElevation(1500);
pipe3.setDiameter(0.125);
pipe3.setNumberOfIncrements(10);
pipe3.setRunIsothermal(false);

neqsim.processSimulation.processSystem.ProcessSystem operations3 =
new neqsim.processSimulation.processSystem.ProcessSystem();
Expand All @@ -352,9 +356,11 @@ public void testPipeLineBeggsAndBrills4() {

Assertions.assertEquals(testSystem3.hasPhaseType("gas"), true);

Assertions.assertEquals(temperatureOut3, -11.04463, 1e-4);
Assertions.assertEquals(pressureOut3, 18.3429, 1e-4);
Assertions.assertEquals(temperatureOut3, -11.04463, 1);
Assertions.assertEquals(pressureOut3, 18.3429, 1);


}


}
3 changes: 3 additions & 0 deletions src/test/java/neqsim/processSimulation/processEquipment/pipeline/PipelineTest.java
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Original file line number Diff line number Diff line change
Expand Up @@ -52,6 +52,7 @@ public void testMain() {
beggsBrilsPipe.setLength(length);
beggsBrilsPipe.setElevation(elevation);
beggsBrilsPipe.setDiameter(diameter);
beggsBrilsPipe.setRunIsothermal(false);

neqsim.processSimulation.processSystem.ProcessSystem operations =
new neqsim.processSimulation.processSystem.ProcessSystem();
Expand All @@ -63,6 +64,8 @@ public void testMain() {

// pipeline.run();

System.out.println(beggsBrilsPipe.getOutletStream().getTemperature());

Assertions.assertEquals(123.876927, pipeline.getOutletPressure("bara"), 0.1);
Assertions.assertEquals(120.711887695240, simplePipeline.getOutletPressure(), 0.1);
Assertions.assertEquals(113.983562217178, beggsBrilsPipe.getOutletPressure(), 0.1);
Expand Down
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