The big v2 beta merge (#237)

Lots of changes for v2 hardware, many of which are documented in the README already, but the big ones are: - 52 flaps by default (fixed some dimensions to handle this parameter more correctly) - New flap font settings, including using Epilogue for new v2 printed flaps - v2 sensor PCB - SMD for assembly - Mounts to motor (1 fewer bolt/nut, removed physical adjustment) - Software module home position calibration (rather than physically moving the sensor)
scottbez1 · Jun 14, 2024 · fec007d · fec007d
2 parents 6c1e191 + b033bf9
commit fec007d
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diff --git a/.github/workflows/3d.yml b/.github/workflows/3d.yml
@@ -18,60 +18,86 @@ jobs:
       - name: Install dependencies
         run: ./3d/scripts/dependencies.sh
 
-      - name: Generate 2d output
+      - name: 'Generate 2d output :: 52 flap :: generic'
         run: |
-          xvfb-run --auto-servernum --server-args "-screen 0 1024x768x24" python -u 3d/scripts/generate_2d.py --render-raster
-          cp 3d/build/laser_parts/combined.svg 3d/build/outputs/3d_laser_vector.svg
-          cp 3d/build/laser_parts/raster.png 3d/build/outputs/3d_laser_raster.png
-          ./scripts/annotate_image.sh 3d/build/outputs/3d_laser_raster.png
+          xvfb-run --auto-servernum --server-args "-screen 0 1024x768x24" python -u 3d/scripts/generate_2d.py --no-connectors --calculate-dimensions --render-raster
+          cp 3d/build/laser_parts/combined.svg 3d/build/outputs/3d_laser_vector-52.svg
+          cp 3d/build/laser_parts/raster.png 3d/build/outputs/3d_laser_raster-52.png
+          ./scripts/annotate_image.sh 3d/build/outputs/3d_laser_raster-52.png
+          cp 3d/build/laser_parts/combined_module_dimensions.svg 3d/build/outputs/3d_laser_vector-52-module_dimensions.svg
 
-      - name: Generate 2d output (Ponoko 3mm MDF)
+      - name: 'Generate 2d output :: 52 flap :: Ponoko 3mm MDF)'
         run: |
-          xvfb-run --auto-servernum --server-args "-screen 0 1024x768x24" python3 -u 3d/scripts/generate_2d.py --calculate-dimensions --kerf-preset ponoko-3mm-mdf
-          cp 3d/build/laser_parts/combined.svg 3d/build/outputs/3d_laser_vector-ponoko-3mm-mdf_1x.svg
-          cp 3d/build/laser_parts/combined_dimensions.txt 3d/build/outputs/3d_laser_vector-ponoko-3mm-mdf_1x_dimensions.txt
+          xvfb-run --auto-servernum --server-args "-screen 0 1024x768x24" python3 -u 3d/scripts/generate_2d.py --no-connectors --calculate-dimensions --kerf-preset ponoko-3mm-mdf
+          cp 3d/build/laser_parts/combined.svg 3d/build/outputs/3d_laser_vector-52-ponoko-3mm-mdf_1x.svg
+          cp 3d/build/laser_parts/combined_panel_dimensions.svg 3d/build/outputs/3d_laser_vector-52-ponoko-3mm-mdf_1x_dimensions.svg
 
-      - name: Generate 2d output (Ponoko 3mm Acrylic)
+      - name: 'Generate 2d output :: 52 flap :: Ponoko 3mm Acrylic'
         run: |
-          xvfb-run --auto-servernum --server-args "-screen 0 1024x768x24" python3 -u 3d/scripts/generate_2d.py --calculate-dimensions --kerf-preset ponoko-3mm-acrylic
-          cp 3d/build/laser_parts/combined.svg 3d/build/outputs/3d_laser_vector-ponoko-3mm-acrylic_1x.svg
-          cp 3d/build/laser_parts/combined_dimensions.txt 3d/build/outputs/3d_laser_vector-ponoko-3mm-acrylic_1x_dimensions.txt
+          xvfb-run --auto-servernum --server-args "-screen 0 1024x768x24" python3 -u 3d/scripts/generate_2d.py --no-connectors --calculate-dimensions --kerf-preset ponoko-3mm-acrylic
+          cp 3d/build/laser_parts/combined.svg 3d/build/outputs/3d_laser_vector-52-ponoko-3mm-acrylic_1x.svg
+          cp 3d/build/laser_parts/combined_panel_dimensions.svg 3d/build/outputs/3d_laser_vector-52-ponoko-3mm-acrylic_1x_dimensions.svg
 
-      - name: Generate 2d output (Ponoko 3mm MDF - 4x)
+      - name: 'Generate 2d output :: 52 flap :: Elecrow 3mm Wood'
         run: |
-          xvfb-run --auto-servernum --server-args "-screen 0 1024x768x24" python3 -u 3d/scripts/generate_2d.py --calculate-dimensions --kerf-preset ponoko-3mm-mdf --panelize 4
-          cp 3d/build/laser_parts/combined.svg 3d/build/outputs/3d_laser_vector-ponoko-3mm-mdf_4x.svg
-          cp 3d/build/laser_parts/combined_dimensions.txt 3d/build/outputs/3d_laser_vector-ponoko-3mm-mdf_4x.txt
+          xvfb-run --auto-servernum --server-args "-screen 0 1024x768x24" python3 -u 3d/scripts/generate_2d.py --no-connectors --kerf-preset elecrow-3mm-wood --render-elecrow
+          cp 3d/build/laser_parts/combined.svg 3d/build/outputs/3d_laser_vector-52-elecrow-3mm-wood_1x.svg
+          cp 3d/build/laser_parts/combined_panel_dimensions.svg 3d/build/outputs/3d_laser_vector-52-elecrow-3mm-wood_1x_dimensions.svg
+          cp 3d/build/laser_parts/elecrow.zip 3d/build/outputs/3d_laser_vector-52-elecrow-3mm-wood_1x.zip
 
-      - name: Generate 2d output (Ponoko 3mm Acrylic - 4x)
+      - name: 'Generate 2d output :: 52 flap :: Elecrow 3mm Acrylic'
         run: |
-          xvfb-run --auto-servernum --server-args "-screen 0 1024x768x24" python3 -u 3d/scripts/generate_2d.py --calculate-dimensions --kerf-preset ponoko-3mm-acrylic --panelize 4
-          cp 3d/build/laser_parts/combined.svg 3d/build/outputs/3d_laser_vector-ponoko-3mm-acrylic_4x.svg
-          cp 3d/build/laser_parts/combined_dimensions.txt 3d/build/outputs/3d_laser_vector-ponoko-3mm-acrylic_4x_dimensions.txt
+          xvfb-run --auto-servernum --server-args "-screen 0 1024x768x24" python3 -u 3d/scripts/generate_2d.py --no-connectors --kerf-preset elecrow-3mm-acrylic --render-elecrow
+          cp 3d/build/laser_parts/combined.svg 3d/build/outputs/3d_laser_vector-52-elecrow-3mm-acrylic_1x.svg
+          cp 3d/build/laser_parts/combined_panel_dimensions.svg 3d/build/outputs/3d_laser_vector-52-elecrow-3mm-acrylic_1x_dimensions.svg
+          cp 3d/build/laser_parts/elecrow.zip 3d/build/outputs/3d_laser_vector-52-elecrow-3mm-acrylic_1x.zip
 
-      - name: Generate 2d output (Elecrow 3mm Wood)
+
+      - name: 'Generate 2d output :: 40 flap :: generic'
+        run: |
+          xvfb-run --auto-servernum --server-args "-screen 0 1024x768x24" python -u 3d/scripts/generate_2d.py --no-connectors --calculate-dimensions --render-raster --num-flaps 40
+          cp 3d/build/laser_parts/combined.svg 3d/build/outputs/3d_laser_vector-40.svg
+          cp 3d/build/laser_parts/raster.png 3d/build/outputs/3d_laser_raster-40.png
+          ./scripts/annotate_image.sh 3d/build/outputs/3d_laser_raster-40.png
+          cp 3d/build/laser_parts/combined_module_dimensions.svg 3d/build/outputs/3d_laser_vector-40-module_dimensions.svg
+
+      - name: 'Generate 2d output :: 40 flap :: Ponoko 3mm MDF)'
+        run: |
+          xvfb-run --auto-servernum --server-args "-screen 0 1024x768x24" python3 -u 3d/scripts/generate_2d.py --no-connectors --calculate-dimensions --kerf-preset ponoko-3mm-mdf --num-flaps 40
+          cp 3d/build/laser_parts/combined.svg 3d/build/outputs/3d_laser_vector-40-ponoko-3mm-mdf_1x.svg
+          cp 3d/build/laser_parts/combined_panel_dimensions.svg 3d/build/outputs/3d_laser_vector-40-ponoko-3mm-mdf_1x_dimensions.svg
+
+      - name: 'Generate 2d output :: 40 flap :: Ponoko 3mm Acrylic'
+        run: |
+          xvfb-run --auto-servernum --server-args "-screen 0 1024x768x24" python3 -u 3d/scripts/generate_2d.py --no-connectors --calculate-dimensions --kerf-preset ponoko-3mm-acrylic --num-flaps 40
+          cp 3d/build/laser_parts/combined.svg 3d/build/outputs/3d_laser_vector-40-ponoko-3mm-acrylic_1x.svg
+          cp 3d/build/laser_parts/combined_panel_dimensions.svg 3d/build/outputs/3d_laser_vector-40-ponoko-3mm-acrylic_1x_dimensions.svg
+
+      - name: 'Generate 2d output :: 40 flap :: Elecrow 3mm Wood'
         run: |
-          xvfb-run --auto-servernum --server-args "-screen 0 1024x768x24" python3 -u 3d/scripts/generate_2d.py --kerf-preset elecrow-3mm-wood --render-elecrow
-          cp 3d/build/laser_parts/combined.svg 3d/build/outputs/3d_laser_vector-elecrow-3mm-wood_1x.svg
-          cp 3d/build/laser_parts/combined_dimensions.txt 3d/build/outputs/3d_laser_vector-elecrow-3mm-wood_1x_dimensions.txt
-          cp 3d/build/laser_parts/elecrow.zip 3d/build/outputs/3d_laser_vector-elecrow-3mm-wood_1x.zip
+          xvfb-run --auto-servernum --server-args "-screen 0 1024x768x24" python3 -u 3d/scripts/generate_2d.py --no-connectors --kerf-preset elecrow-3mm-wood --render-elecrow --num-flaps 40
+          cp 3d/build/laser_parts/combined.svg 3d/build/outputs/3d_laser_vector-40-elecrow-3mm-wood_1x.svg
+          cp 3d/build/laser_parts/combined_panel_dimensions.svg 3d/build/outputs/3d_laser_vector-40-elecrow-3mm-wood_1x_dimensions.svg
+          cp 3d/build/laser_parts/elecrow.zip 3d/build/outputs/3d_laser_vector-40-elecrow-3mm-wood_1x.zip
 
-      - name: Generate 2d output (Elecrow 3mm Acrylic)
+      - name: 'Generate 2d output :: 40 flap :: Elecrow 3mm Acrylic'
         run: |
-          xvfb-run --auto-servernum --server-args "-screen 0 1024x768x24" python3 -u 3d/scripts/generate_2d.py --kerf-preset elecrow-3mm-acrylic --render-elecrow
-          cp 3d/build/laser_parts/combined.svg 3d/build/outputs/3d_laser_vector-elecrow-3mm-acrylic_1x.svg
-          cp 3d/build/laser_parts/combined_dimensions.txt 3d/build/outputs/3d_laser_vector-elecrow-3mm-acrylic_1x_dimensions.txt
-          cp 3d/build/laser_parts/elecrow.zip 3d/build/outputs/3d_laser_vector-elecrow-3mm-acrylic_1x.zip
+          xvfb-run --auto-servernum --server-args "-screen 0 1024x768x24" python3 -u 3d/scripts/generate_2d.py --no-connectors --kerf-preset elecrow-3mm-acrylic --render-elecrow --num-flaps 40
+          cp 3d/build/laser_parts/combined.svg 3d/build/outputs/3d_laser_vector-40-elecrow-3mm-acrylic_1x.svg
+          cp 3d/build/laser_parts/combined_panel_dimensions.svg 3d/build/outputs/3d_laser_vector-40-elecrow-3mm-acrylic_1x_dimensions.svg
+          cp 3d/build/laser_parts/elecrow.zip 3d/build/outputs/3d_laser_vector-40-elecrow-3mm-acrylic_1x.zip
 
       - name: Generate animated gif
         run: |
           xvfb-run --auto-servernum --server-args "-screen 0 1024x768x24" python3 -u 3d/scripts/generate_gif.py
           cp 3d/build/animation/animation.gif 3d/build/outputs/3d_animation.gif
+          cp 3d/build/animation/all_flaps.gif 3d/build/outputs/all_flaps.gif
 
       - name: Generate STLs for web viewer
         run: |
           python -u 3d/scripts/generate_stl.py
           cp -r 3d/build/colored_stl 3d/build/outputs/3d_colored_stl
+          gzip 3d/build/outputs/3d_colored_stl/*.stl
 
       - name: Archive artifacts
         uses: actions/upload-artifact@v2
@@ -92,4 +118,5 @@ jobs:
       - name: Sync artifacts to S3
         if: github.event_name == 'push' && github.repository_owner == 'scottbez1'
         run: |
-          aws s3 sync 3d/build/outputs s3://splitflap-artifacts/${GITHUB_REF#refs/heads/}/3d --delete --acl public-read --cache-control max-age=0,no-cache
+          aws s3 sync 3d/build/outputs s3://splitflap-artifacts/${GITHUB_REF#refs/heads/}/3d --exclude '3d_colored_stl/*.stl.gz' --delete --acl public-read --cache-control max-age=0,no-cache
+          aws s3 sync 3d/build/outputs s3://splitflap-artifacts/${GITHUB_REF#refs/heads/}/3d --exclude '*' --include '3d_colored_stl/*.stl.gz' --delete --content-encoding gzip --acl public-read --cache-control max-age=0,no-cache
diff --git a/.github/workflows/electronics.yml b/.github/workflows/electronics.yml
@@ -6,7 +6,7 @@ on:
 
 jobs:
   export-electronics-classic:
-    name: Export Electronics (Classic + Sensor)
+    name: Export Electronics (Sensor)
     runs-on: ubuntu-20.04
 
     steps:
@@ -19,59 +19,6 @@ jobs:
       - name: Install dependencies
         run: ./electronics/scripts/dependencies.sh
 
-# Classic Controller board:
-      - name: Export Classic Controller schematic
-        run: |
-          ./electronics/scripts/export_schematic.py electronics/splitflap.sch
-          cp electronics/build/splitflap.pdf electronics/build/outputs/classic-schematic.pdf
-          cp electronics/build/splitflap.png electronics/build/outputs/classic-schematic.png
-        env:
-          PYTHONUNBUFFERED: 1
-
-      - name: Export Classic Controller PCB SVG
-        run: |
-          ./electronics/scripts/generate_svg.py electronics/splitflap.kicad_pcb
-          cp electronics/build/splitflap_merged.png electronics/build/outputs/classic-pcb-raster.png
-          ./scripts/annotate_image.sh electronics/build/outputs/classic-pcb-raster.png
-        env:
-          PYTHONUNBUFFERED: 1
-
-      - name: Export Classic Controller PCB fabrication files
-        run: |
-          ./electronics/scripts/export_jlcpcb.py electronics/splitflap.kicad_pcb
-          cp -r electronics/build/splitflap-jlc electronics/build/outputs/classic-jlc
-
-      - name: Export Classic Controller PCB overview PDF
-        run: |
-          ./electronics/scripts/generate_pdf.py electronics/splitflap.kicad_pcb
-          cp electronics/build/splitflap-pcb-packet.pdf electronics/build/outputs/classic-pcb-packet.pdf
-        env:
-          PYTHONUNBUFFERED: 1
-
-      - name: Panelize Classic Controller PCB
-        run: |
-          kikit panelize -p electronics/scripts/config/kikit_panelize_classic.json electronics/splitflap.kicad_pcb electronics/build/panelized_splitflap.kicad_pcb
-
-      - name: Export panelized Classic Controller PCB SVG
-        run: |
-          ./electronics/scripts/generate_svg.py electronics/build/panelized_splitflap.kicad_pcb
-          cp electronics/build/panelized_splitflap_merged.png electronics/build/outputs/classic-panelized-pcb-raster.png
-          ./scripts/annotate_image.sh electronics/build/outputs/classic-panelized-pcb-raster.png
-        env:
-          PYTHONUNBUFFERED: 1
-
-      - name: Export panelized Classic Controller PCB fabrication files
-        run: |
-          ./electronics/scripts/export_jlcpcb.py electronics/build/panelized_splitflap.kicad_pcb
-          cp -r electronics/build/panelized_splitflap-jlc electronics/build/outputs/classic-panelized-jlc
-
-      - name: Export panelized Classic Controller PCB overview PDF
-        run: |
-          ./electronics/scripts/generate_pdf.py electronics/build/panelized_splitflap.kicad_pcb
-          cp electronics/build/panelized_splitflap-pcb-packet.pdf electronics/build/outputs/classic-panelized-pcb-packet.pdf
-        env:
-          PYTHONUNBUFFERED: 1
-
 # Sensor board:
       - name: Export sensor schematic
         run: |
@@ -117,18 +64,6 @@ jobs:
         env:
           PYTHONUNBUFFERED: 1
 
-      # Note: These kibot scripts are run last because they mess with file permissions which breaks other scripts, not sure why
-      - name: Export BOM [classic + sensors]
-        uses: INTI-CMNB/KiBot@2ddbea3e681de09147cb1677890694857def32a8
-        with:
-          config: electronics/splitflap.kibot.yml
-          dir: electronics/build
-          schema: 'electronics/splitflap.sch'
-          board: 'electronics/splitflap.kicad_pcb'
-
-      - name: Copy BOM outputs
-        run: cp -r electronics/build/bom electronics/build/outputs
-
       - name: Archive artifacts
         uses: actions/upload-artifact@v2
         if: always()
@@ -204,7 +139,7 @@ jobs:
 
       # Note: These kibot scripts are run last because they mess with file permissions which breaks other scripts, not sure why
       - name: Export BOM [chainlinkDriver]
-        uses: INTI-CMNB/KiBot@2ddbea3e681de09147cb1677890694857def32a8
+        uses: INTI-CMNB/KiBot@c723b51327c2d9b7863672698ae5fd3da58b386e
         with:
           config: electronics/chainlinkDriver/chainlinkDriver.kibot.yml
           dir: electronics/build
@@ -291,7 +226,7 @@ jobs:
 
       # Note: These kibot scripts are run last because they mess with file permissions which breaks other scripts, not sure why
       - name: Export BOM [chainlinkDriverTester]
-        uses: INTI-CMNB/KiBot@2ddbea3e681de09147cb1677890694857def32a8
+        uses: INTI-CMNB/KiBot@c723b51327c2d9b7863672698ae5fd3da58b386e
         with:
           config: electronics/chainlinkDriverTester/chainlinkDriverTester.kibot.yml
           dir: electronics/build
@@ -376,7 +311,7 @@ jobs:
 
       # Note: These kibot scripts are run last because they mess with file permissions which breaks other scripts, not sure why
       - name: Export BOM [chainlinkBase]
-        uses: INTI-CMNB/KiBot@2ddbea3e681de09147cb1677890694857def32a8
+        uses: INTI-CMNB/KiBot@c723b51327c2d9b7863672698ae5fd3da58b386e
         with:
           config: electronics/chainlinkBase/chainlinkBase.kibot.yml
           dir: electronics/build
@@ -484,7 +419,7 @@ jobs:
 
       # Note: These kibot scripts are run last because they mess with file permissions which breaks other scripts, not sure why
       - name: Export BOM [chainlinkBuddyTDisplay]
-        uses: INTI-CMNB/KiBot@2ddbea3e681de09147cb1677890694857def32a8
+        uses: INTI-CMNB/KiBot@c723b51327c2d9b7863672698ae5fd3da58b386e
         with:
           config: electronics/chainlinkBuddyTDisplay/chainlinkBuddyTDisplay.kibot.yml
           dir: electronics/build
@@ -592,7 +527,7 @@ jobs:
 
       # Note: These kibot scripts are run last because they mess with file permissions which breaks other scripts, not sure why
       - name: Export BOM [chainlinkBuddyBreadboard]
-        uses: INTI-CMNB/KiBot@2ddbea3e681de09147cb1677890694857def32a8
+        uses: INTI-CMNB/KiBot@c723b51327c2d9b7863672698ae5fd3da58b386e
         with:
           config: electronics/chainlinkBuddyBreadboard/chainlinkBuddyBreadboard.kibot.yml
           dir: electronics/build