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Converting the BSides Perth 2018 badge into a CO2, temp, and humidity monitor

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BSides Perth 2018 Badge - Environment Monitor

A portable CO2, temperature, and humidity monitor with a WiFi-enabled dashboard, data logging & CSV export using the BSides Perth 2018 badge.

This code is compatible with any ESP8266 microcontroller but some modifications will be necessary to convert it to another badge or TFT screen.

CO2 Monitor sitting outside

Features:

  • Highly accurate measurements with the SCD30 sensor
  • TFT screen showing the last 90 minutes of readings along with the most current CO2, temp, and humidity readings
  • Visual alarm (via orange LED) when CO2 measurements exceed recommended levels
  • An mDNS enabled web application with AJAX powered (auto-updating) graphs and data table
  • The last 2 hours of readings are automatically logged and can be exported as CSV
  • Uses primarily recycled goods!
  • Total cost ~$50 AUD

What to buy:

  1. Sensirion SCD30 sensor (this was the seller I used)
  2. 2x AA Battery holder w/ switch

It's assumed you have access to a small amount of copper wire, a soldering iron, and solder.

Schematic:

This schematic shows only the connections necessary to convert the BSides badge. If you are going to use this project with a different badge/TFT screen, you may need to make modifications here. That is outside of this project's scope.

Schematic

Compiling:

  1. Install PlatformIO for VSCode
  2. Clone this repository and open it in VSCode
  3. Complete the details in src/settings.h.tpl and rename the file to settings.h
    • You can set FAKE_SENSOR to true if you want to test this code without an SCD30. Note that the sample time for data logging is sped up in this mode.
  4. Build Filesystem Image and Upload Filesystem Image via the PlatformIO "Project Tasks"
  5. Build and upload the project to the NodeMCU board. There will be several warnings during compilation but hopefully no errors
  6. Power cycle the board to clear the TFT and ensure everything is working as expected

Recalibrating

The SCD30 comes calibrated but supports two methods of recalibration (ASC and FRC) if required. This monitor supports FRC recalibration over Wi-Fi. Visit http://<hostname>/admin to find the recalibration setting, ppm input must be between 400 and 2000.

Other notes:

  1. It works (significantly) better on 5V so you might want to use a USB battery pack (like a portable phone charger) rather than running from AA batteries.
  2. TODO: It's possible to increase the amount of data logged by improving the efficiency of the CircularBuffers. Some possible changes:
    • Do not store the UNIX timestamp in the buffer. Store the UNIX time of the first reading as a global then use the size of the CircularBuffer<uint16_t,120> co2Buffer;, adding 60 seconds for each measurement.
    • Reuse the CircularBuffer<uint16_t,120> co2Buffer; for the TFT graph.
    • Store temp and humidity as two uint8_t's (i.e. uint8 + "." + uint8) rather than 32bit floats. This reduces the precision from 6 decimal places to 2 but halves the RAM required.

Battery Life:

On typical/uninteresting Duracell AA batteries (LR6) I got 2 hours of accurate data with WiFi enabled & connected. At 2.5 hours the TFT backlight was dimming and flickering slightly and the CO2 measurements were reading a little low (100-200ppm lower) but it continued working for several hours. I suspect this is because SCD30 wants >=3.3V and that's pretty tough for two AA's. The sensor stopped reporting data just shy of 7 hours. Methods of increasing battery life:

  • Disable WiFi in the settings.
  • By default SCD30 takes measurements every 2 seconds. This is configurable up-to 30 minutes. Reduce the reading frequency and the number of refreshes of the TFT.

Other Pics:

CO2 Monitor inside

Necessary connections for SCD30 sensor:

CO2 Monitor image of back

Web Application (it's mobile responsive too):

CO2 Monitor web application